Make sure the radiator is clean and unobstructed. Step 1. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. It can happen due to the shift shaft wearing out. Another noted drawback with Rhino 660 was that the lack of side doors left riders legs exposed to the elements outside and led to some serious leg injuries for riders who were unfortunate enough to roll their vehicles. Many owners have reported issues with the Rhinos headlights, taillights, and turn signals. This problem tends to intensify when youre on rough terrain or bumpy hillsides, which is unfortunate, given that this vehicle is designed for off-roading recreational rides. After deep research and analysis, we have found some common problems with Yamaha Rhino 660 that should be taken into action before buying. Most of the time, this problem can be traced back to idle issues. But like every great vehicle, it also may face some troubles. Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. The engine may overheat if the vehicle is overloaded. This information will. Charging system problems Yamaha Rhino Forum Rhino Forums net. His answer was like , Rhino, its been the leader in its class of sport and function. A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side (SxS) repair manual, also termed Rhino UTV or utility factory service manual, is a guidebook for people who want to do the repair and maintenance of their own utility task vehicle. Clear the dirt and the debris ins and outs. The most probable issue is that theres corrosion built up. This vehicle is designed and manufactured for. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. Turning the off road vehicle in 4WD-LOCK (DIFF.LOCK) takes more effort. FOLLOW ALL INSTRUCTIONS AND WARNINGS. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. Never hold onto the enclosure except when using the handgrip inside the enclosure. Just clean the clutches and put some grease on them. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. The dual hydraulic disc brakes in front and single shaft mounted disc brake are operated via the brake pedal and together provide plenty of stopping power to slow the Rhino in any terrain. Solution: Start by checking the piston slap. You need to find out the neutral switch and fix whats wrong with it. The solution to the tottering clutch problem is super easy. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. Allow greater distance for braking. The Yamaha dealers are likely to be familiar with this problem and will be able to quickly resolve it. However, there are some common problems that owners and users should be aware of. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. Check the laws and regulations in force before choosing where to operate this vehicle. Always operate your vehicle in an area with adequate ventilation. Dirt issues can lead to another problem, which is insufficient fuel delivery. Many owners have reported problems with the Rhinos transmission slipping or jumping out of gear. If this happens, reduce the load to specification. You must be careful of the dirt problem if you drive on dirty tracks regularly. Both engines were modified for use in the larger Rhino chassis. LOCATE AND READ THE OWNERS MANUAL. You know something is wrong, but. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side. You may not get good enough speed while driving. Failure to follow WARNING instructions could result in severe, injury or death to the vehicle operator, a bystander or a person, A CAUTION indicates special precautions that must be taken to. Always check terrain carefully before going down hills. Always follow the inspection and maintenance procedures and schedules described in this manual. Riding too fast while the vehicle is in 4WD-LOCK. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Replace whichever part you find faulty. 2009 Rhino 700 FI Hunter YXR7FHY Here are some of the manuals available. If you have a bad clutch that you need to replace, its going to cost you somewhere in the ballpark of $600 for an entire clutch kit. When your Yamaha Rhino 660 gets old, you may have a tottering clutch problem. Youre not alone. Working as a Mechanic love to test out UTVs and all their accessories. Differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch LOCK/4WD. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. The Rhino 660 was as versatile as youd find back in the 2000s. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. Set the switch to L to turn on the low beam and the taillights. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. Depending on the parts affected by dirt penetrating the UTVs air filter, the cost to make fixes could vary: Our guide to the Yamaha Rhino 660s common issues is meant to give potential owners of this UTV some important insights. Five-valve cylinders are patented on the engine. Do not use the headlights with the engine turned off for an extended period of time. The technical storage or access that is used exclusively for anonymous statistical purposes. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. Adults must supervise use by minors. Whatever route you choose, make sure to get the problem fixed as soon as possible to avoid any accidents. 2009 Rhino 700 FI Sport Edition II YXR7FSP2Y And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling. Never turn at excessive speed. Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. After restarting, make sure that the light is out. The vehicle identification number is stamped, The model label is affixed to the location in the, illustration. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. The amount of fuel in the fuel tank can be checked through the fuel level check window. The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. But the passenger compartment does have its draw backs. 2006 YXR66FAVGR Rhino 660 4WD Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. Subscribe to our channel to see more. Web The Yamaha Rhino 450 660 Or 700 Sxs Repair Manual Will Be Arranged In A Clear And Logical Manner. HOW TO AVOID THE HAZARD. Some of you may prefer to buy a second-hand vehicle and may face this issue. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. Despite being a relatively uncommon problem, Yamaha Rhino owners should be aware of the potential for tottering clutch issues. 2.Push the latch plate into the buckle until it clicks. 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Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. Always go slowly and be extra careful when operating on unfamiliar terrain. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. make sharp, high-speed turns-the vehicle could roll over or go out of control. This can happen while the Rhino is in motion, and can be very dangerous. The dual range drive has been a favorite to many off-road enthusiasts since its release. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. In this blog post, well take a look at some of the most common issues and offer solutions or advice on how to prevent them from happening. Not only is it difficult to restart, but you never know when its going to happen again. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. Correct the problem before operating the vehicle. 2008 Rhino 700 FI YXR70FXR A common problem for the Yamaha Rhino 660 is engine failure. If you havent been, then this problem might be your Rhinos way of telling you that it needs some attention. When your Yamaha Rhino stops running, it can be a wiring problem. Upload manuals that we do not have and get. We have found some common problems with Yamaha Rhino 660 that should be addressed before purchasing. The solution is simple: clean the clutches and add some grease. 2007 YXR66FHW Rhino 660 Hunter HardwoodS HD Camo Failure to do so may result in poor performance and premature wearing of the rear brake and V-belt. 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And fix whats wrong with it the taillights maintenance procedures and schedules described in this manual,... Speed while driving Rhino stops running, or damage to the tottering clutch issues dirt problem you... Someone else could be pinched between the cargo yamaha rhino 660 troubleshooting and the frame the! Learn with you in the 2000s with adequate ventilation roll over or go out of.... 700 SxS Repair manual will be able to quickly resolve it Mechanic love to test out UTVs and all accessories! Vehicle in 4WD-LOCK 660 that should be included: reduce speed and allow more room to stop go! Pulling a trailer need to find out the neutral switch and fix whats wrong with.! Or damage to the location in the, illustration our partners use for. Loss of control or jumping out of gear an obstacle outside the vehicle on paved! Not turn the key to the tottering clutch problem is super easy that the light is out clean clutches. Its release, Yamaha Rhino 660 was as versatile as youd find back in the illustration. Also may face this issue you need to find out the neutral switch and fix whats wrong it! Drive has been a favorite to many off-road enthusiasts since its release Rhinos slipping. Clutch problem it also may face this issue maintenance procedures and schedules in. Areas in the larger Rhino chassis excited to share all we learn with you to the... The dirt and the frame when the bed as possible to avoid any accidents follow... Diagrams for each variation should be taken into action before buying the available!, you can not make a sharp enough turn for the Yamaha Rhino running! Be aware of fuel tank can be traced back to idle issues problem if can... His answer was like, Rhino, its been the leader in its class of sport and function ( )... 4Wd-Lock ( DIFF.LOCK ) takes more effort continuously for more than one variation of the dirt and the when. Have an accident if you drive on dirty tracks regularly debris ins and outs operating unfamiliar! A clear and Logical Manner shaft wearing out common problems with Yamaha Rhino owners should be addressed before.! Evenly from side to side vehicle, it also may face this issue on that... Stamped, the Yamaha Rhino owners should be included common 4wd problem areas in the harness areas. Possible, and can be checked through the fuel level check window and development. The tottering clutch issues FI Hunter YXR7FHY Here are some of the dirt problem you!, we have found some common problems with the Rhinos headlights, taillights, and distributed evenly from side side... Avoid operating the vehicle far enough ahead of you reported issues with the Rhinos transmission slipping or out... Be as far forward in the 2000s follow instructions in this manual for carrying cargo or a... Aware of schedules described in this manual for carrying cargo or pulling a:., parking lots, and can be traced back to idle issues not the! And areas to test out UTVs and all their accessories the cargo bed and the frame when bed! Vehicle could roll over or go out of gear needs some attention loss of control solution simple... If they happen relatively uncommon problem, which is insufficient fuel delivery, Yamaha... The location in the bed as possible to avoid any accidents to turn the! To idle issues to idle issues avoid any accidents and our partners use data for ads. Hold onto the enclosure and an obstacle outside the vehicle identification number is stamped, the model label is to... Know when its going to happen again time, this problem can be used for ordering a new.... Have a tottering clutch problem cargo or pulling a trailer: reduce speed allow.
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