Best to go to someone that actually knows these engines. Dont forget to change the oil filter at the same time to ensure the fluid remains fresh. But, I do my own work so that saves some dollars. usually as a result of not using the proper 505.01 spec Also increase above idle. However, you can find other models that only contain one phaser. back through the intake plumbing 2004 Platinum Gray GLS Jetta / 2006 Silver Jetta with DSG. You must log in or register to reply here. Also increase above idle. With so many working parts in the engine, its hard to keep track of everything thats involved. that car buying is the way to go. . A tall roofline gives the front seat a spacious feel. The DSG-equipped GLI we drove positively shone on the open road. Other euro cars that I owned did not scratch as easily. Franko6Stage IIcamshaft kit for Mk5 VW Jetta TDIs with a BRM code. Simply research the For a better experience, please enable JavaScript in your browser before proceeding. Deluxe camshaft kit for VW TDIs with BRM engines. the camshaft is what pushes the tappets (cam followers) to move the valves in the engine. . I've changed my mind. Yes, these are the black nitrided lifters that are much harder than the original versions. Installation Note: Proper break in of a camshaft is essential for proper functioning and longevity. relatively good lobe [2006 Volkswagen Jetta TDI, Journal cap bolts 038 103 714 Special Non-stretch torque to 60, 120, 144 inch/lb Strike caps between each torque & be VERY Careful! VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Did mine cam and belt 10k ago just take it slow and easy and follow the information that is out there. Labor costs are estimated between $111 and $139 while parts are priced between $116 and $147. Traffic. Installed new oil filter and filled with DBR 15w-40 diesel break in oil. Im anal retentive on the maint and always go to dealer until, warranty is over then I do it myself but always buy all my parts etc from the dealer To replace a cam phaser, expect to spend $750 to $2,500, unless you can do it yourself. Unfortunately there are numerous other reasons for black smoke and poor power. Drain oil again and replace the filter and oil, using proper VW 505.01 spec oil such as Pentosin HPII or Liquimoly. cam bearings are properly seated) and that timing is correct. Acceleration is acceptable with all of the engines, but our favorite is the smooth and potent turbo four. I also recommend to not skimp on scheduled maintenance. I figured to get cam pulley off I would use a brass punch, and install it with the sprocket on using the metalnerd tool as a counterhold to torque it. Camshaft Seal 068103085E(A) Prevents running-in damage and traces. Note on Torsion: Use only the following torque spec. I am not saying that it looks bad, it is just somewhat plain and boring. At $23,790, the 2006 Volkswagen Jetta GLI's base price is only a grand less than the starting price of the Audi A3, which shares the Jetta's platform. The TDI is equipped much like the 2.5, while the 2.0T adds a 16-inch wheels, a sunroof, 115-volt power outlet and heated seats. The 04 to 06 VW tdi's have been known to wear the lobes off their camshafts, usually as a result of not using the proper 505.01 spec engine oil. Genuine AMC camshaft, my local TDI shop said he installs quite a few of them. Roller Lock Nut N01508315 This car has never been wrecked, always garage kept and dealer maintained. We bought this car new in 2006 and now have 211,000 miles on it. How close are you to Fowlerville? This is very good oil and it's inexpensive but the problem is it doesn't meet VW's 505.01 spec which you need to help prevent the cam wear in the BRM. lobes on the camshaft begins to wear, lift is reduced, but Injector rocker bolts 038 103 714 A Special Non-stretch torque to 25 lb/ft. While the car has been kept in pristine shape, it's not even worth $3.8K. The bad phaser could cause more damage to the exhaust or intake valves, the ECU, the motor, solenoids or the VCT. The HD webcam is facing the Arc de Triomphe, which will be wrapped as part of Christo and Jeanne-Claude's temporary self-funded art project. If you bought it new you've gotten plenty of life out of it, more than most people put on a car. You can see all the camshaft lobes. Fits the Following: 2005.5-2006 VW Jetta TDI Warranty Note: This camshaft comes with a 3-year, unlimited mileage warranty against manufacturer defects. Get a hold of Marty Bergel, (JetAAH on the forums) he does a ton of these and will treat you well! Mount Bolt with Stud N91029602 The dealer would also not accept the 2006 as a trade in as they said the best I could expect was to donate it to charity and take the tax deduction. Out on the road, the 2006 Volkswagen Jetta manages to provide both comfortable ride quality and agile handling. becomes three- intake, compression, power, and nowhere to We prefer the DSG, which permits fully automatic or true manual operation. may want to suggest inspecting the camshaft before broken When the road does turn, the electromechanical steering is tight and sporty, offering excellent feedback and feel. Kit Includes: Well well, no mention of setting the injector clearance. Water Pump 045121011 Related repairs may also be needed. This housing is located on the passenger side of the engine bay, just behindthe headlight. This kit is designed to include all the parts that require replacement at the same time as the camshaft. Certified Automotive Diagnostic Technician. It is not dead, you can always learn from history. Sometimes, I think this is related to road conditions, but other times I think this has to do with the design of the bulb holder. With these two improvements the billet camshaft should last the remaining life of the vehicle. But cough up $3,200 for the option Package 2, which includes the sunroof, the satellite radio, dual-zone climate control and heated leather seats, and $1,800 for the DVD navigation system, and suddenly the affordable GLI costs about the same as an equally equipped Acura TSX. To date the TDI is at 143,000 miles and running strong. All Jettas besides the Value Edition now feature standard alloy wheels, and torso-protecting rear-seat side airbags are newly optional. High-speed stability was excellent. The 2006 Volkswagen Jetta offers a near ideal balance between ride and handling. My 2006 has 168k km on it and the camshaft is pooched VW Canada gave me a $400 credit towards a $4k+ repair bill I just snickered and said can you spell the word Toyota Unscrew the bolt 2 turns counterclockwise. Once you have identified a used vehicle 8x OEM INA Black Lifters(Nitride Coated) 038109309C . The car had 68,000 thousands miles on it, and it had a few dents big and large scratches; so I was able to get it at a huge discount that was way below blue book value, because no one else wanted her. The cam phaser should lock in position when the engine is at its base idle. Thecamshafthas been chrome-plated fora smoother, harder finish. VW TDI forum, Audi, Porsche, and Chevy Cruze Diesel forum. The car is ok, but I would love to have the old car back. If you do, it'll save some cash and give you some pride in the repair (or frustration and shame if you mess up. 4. This isnt a simple job, and one that most novices will not tackle on their own. 1. I've yet to see any data on his cams reliability. JavaScript is disabled. Joe Gibbs Break-in oilfacilitates that well. As you rotate the crankshaft by hand, some of the lobes will come into view and others will be hidden. new car every three years or so. Installation went well! This applies to VW pump duse TDI engines, I thought the 5. High Mileage Timing Belt Kit (BRM) $362.95. Pull off the camshaft sprocket from the hub. Oil Filter 071115562C Camshaft Bearing Set 038198673C Add to Cart. Please correct me if I'm wrong. The engine constantly runs at extreme temperatures, and the wrong viscosity can lead to a lot of wear. The car drives very quite and smooth at high speeds. There are guys in europe claiming to get 250,000 miles (400,000km) on their stock PD cams. The original camshaft, which was cast and then hardened, had a very thin hardness layer. You could also lose power suddenly while you are driving. While VW headquarters was happy to listen to my concerns, they are unwilling to help with anything, and the dealer was not willing to offer any special incentives on a new VW for a person in this situation. Coolant added separately. Just because it runs doesnt mean that its done correctly as it would be right the right tools. Edmunds also provides consumer-driven dealership sales and service reviews to help you make informed decisions about what cars to buy and where to buy them. Does anyone know where I can buy good quality replacements parts other the the main dealer? Do not replace filter. Find aused certified pre-owned Volkswagen Jettafor sale. With mine, when it was driven with the cam so far gone, there would be no power and lots of black smoke below 3000 RPM, after 3000 RPM it would run great. How to replace VW TDI camshaft and Audi TDI camshaft, please read: http://www.myturbodiesel.com/wiki/camshaft-lobe-wear-inspection-and-replacement-on-tdi-pd-. Volkswagen Jetta TDI, Engine/Propulsion Photo] [2006 I have a 2006 Jetta BRM with approx 145k on the motor. It is not special and it still needs maintenance like all others cars. I read many of the reviews on here, and I thought that some were spot on , yet others were just people that were angry or biased, yet they. 8x Injector Rocker Bolts 038103714A Be the first to review Camshaft Kit, BRM Franko6 Stage II. It's also good if you're someone who likes to drive a As much as we like to think of ourselves as rock stars, and as much as we like driving the GLI, that sounds like a lot for the Jetta. I had a 2006 TDI - BRM with 153k. let me stress the had part. At that point change it to a 5-40 505.01 oil such as Pentosin HP2 or Lubro-molly high tech diesel. . By repairing it, you can ensure that the phasers continue working as intended. Thanks! As one or more exhaust I was quoted $600 for cam, lifters and TB swap out. Call some TDI Gurus to see what they charge for this job. I rented a UHaul truck with a dolly and that's how I towed the car all the way there. 4. Exhaust cannot exit the cylinder 8x Injector Rocker Bolts 038103714A (Non-stretch, torque to 30 lb/ft) You must log in or register to reply here. The Jetta's cabin is filled with high-quality materials and assembled with care. Refilled again with DBR 15w-40 diesel break in oil. OP, Frank is not the end all be all. go.. followed by pow! Full timing belt kit for the 2005-2006 Mk5 Jetta TDI with engine code BRM. The procedures outlined for cam & tb replacement were created by the desgner of the engine. For 2004, a new and more powerful 1.9-liter TDI power plant debuted. Let someone else do it correctly if you can't or won't. Use the camshaft gear holder. throttle. Put assembly lube on all lobes, lifter faces, distributor gears, bearing journals, lifter barrels, and oil pump gears. Called tech line and was advised to remove valve cover and inspect for doming or for worn cam lobes - found lobes worn and tappets domed over. Fuel Filter 1K0127434B/A (See Fuel Filter Note below) You could be struggling with oil pressure in your vehicle because of the oil quality or a failing oil pump. Rev engine to 2000-3000 RPM for 20-30 minutes. Symptoms Of A Bad Airbag Sensor and Replacement Cost, 4 Symptoms Of Bad or Worn Brake Shoes and Replacement Cost, 4 Symptoms Of A Bad Starter Relay and Replacement Cost, 6 Symptoms Of A Bad Valve Seal and Replacement Cost, 5 Symptoms Of A Bad Fuel Pump Relay and Replacement Cost, 6 Symptoms Of A Bad Flywheel and Replacement Cost, 5 Symptoms Of A Bad Driveshaft and Replacement Cost, 7 Signs Of A Bad Intake Air Temp Sensor and Replacement Cost, 5 Symptoms Of A Bad Transmission Cooler and Replacement Cost, 8 Reasons Your Car Is Overheating On Idle & How To Fix It, Chevy Error Code 82: Meaning, Causes & How To Reset. Please correct me if I'm wrong. By putting off the repair, you might be causing a larger bill down the road. did not seem to understand the car well. This engine is most enjoyable in the GLI sedan, which has a taut suspension to back it up. Magnus is the owner and main author of Mechanicbase. Stability control is either standard or optional, depending on the model. higher monthly payments, pay off the loan in full and keep the car for a few years. 1x Tensioner Nut 038109454A. We own diesels too, so we know what your diesel needs to keep it going over the long haul. Motor oil also helps to lubricate the gears and sprockets. I honestly thought that all hope was last, because I was not going to spend thousands of dollars to get it fixed. Note on Tortion: Use only the following torque spec. This kit comes with all the one use only bolts and parts needed to get the job done. Volkswagen has kept its top seller fresh with continual upgrades: the introduction of the marvelous 1.8T engine for 2000; the arrival of a wagon version and a sport suspension option for 2001; and the return of the GLI sedan for enthusiast-type drivers in 2002. Doing so could save you hundreds or thousands of dollars. Kit includes: Our camshaft replacement kits include all factory stylehardware. IDParts Expert Kits are made for the expert DIY'er or professional. I found it easy if you do the research before you start. Order it all and a loaded-to-the-gills GLI comes in over $31 thou. The cam phaser is a part of the variable valve timing system. Both have issues It is not that difficult if you follow the instructions on this site, they have it outlined so well that if you read and read again and take your time you will have no problem. I plan on putting at least another 250K miles on my TDI and I just can't take any chances on hacking it. 3. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. If you see significant soot in the air filter, you Seems high. Serpentine Belt 6PK1050 find cheap prew-owned vehicles for sale near you. You should at least check torsion values on these. Make your own decision. I just order the parts and now I am bit confused! I change the oil every 5,000 miles religiously and it doesn't leak or burn oil. Franko6 designed this camshaft and remachined the cam bearings to eliminate known oiling and wear issues with the factory parts. It is true that Franks products are not all that is out there. Small Relay Roller 038109244J I just ordered the camshaft kit for my car. The two models cost essentially the same, and use the same turbocharged engine, but they're as different as wine and whiskey. I love the car like the dealership The Used 2006 Volkswagen Jetta is offered in the following submodels: Jetta Sedan, Jetta Diesel. Remove hose from turbo pipe to egr. If you were using T6 prior this could be a partial cause of the failure. My tertiary compliant is with the looks of the car. I think there is a higher likelihood of that setting becoming "off" if the ballpin and/or the grub screw adjuster changes, which neither does during a normal camshaft change. Good sales pitch. Order the option Package 1 for $1,460, which adds a sunroof and satellite radio, and the GLI's value remains high. Here are pics of a worn cam lobe and a How long will the billet camshaft last vs. the original? For a better experience, please enable JavaScript in your browser before proceeding. Rev engine to 2000-3000 RPM for 20-30 minutes. Bought my 2006 TDI new back in September 2005. Later! Once you now know these two facts I think you will understand the procedure. Yes, you can save some money by doing the repair yourself. Dealer told me they usually got these cars in around 60k and replaced the head on them dude asked me how the hell I got so many miles out of it before cam blew. See my other post. Its general assembly is made up of elected business leaders and acts to represent and defend the interests of businesses with public authorities, as well as taking positions . Do it right or don't do it. However, the total cost varies based on what type of vehicle you drive and where you take the car for repair. But it usually doesn't cause a big puff of black smoke, that could be the EGR or something related to it. The paint scratches very easily, and even when it is washed gently. However, when theres a problem, you need to know what part is going bad. After all, it was built for the autobahn. Otherwise, the cam phasers are going to respond more slowly and become damaged. Outside, the GLI gets the black honeycomb grille accented with a red pinstripe, black lower body trim, blue tinted windows, dual stainless exhaust tips, bright red brake calipers, auto-leveling high-intensity xenon headlights, and GLI badges front and rear that replace the Jetta name completely. This leads many people to wonder what the cam phaser is, the symptoms it causes when it goes bad, and how much it might cost to replace. Cam phasers are responsible for rotating the camshaft. then they neglect the car and have problems. Tip the accelerator in the engine's sweet spot and the car leaps forward. https://www.youtube.com/watch?v=V3XNNGpdu7w. Volkswagen Jetta TDI, Engine/Propulsion Photo] This could have been known to wear the lobes off their camshafts, Rodin Museum. mark from the replacement, using Rotella T6 5w40. The car has 100,000 miles on it now, and it still runs great. If your vehicle starts to have issues with the engine performance, it could be due to a bad cam phaser. When left in auto mode, it's as smooth and hassle-free as any conventional automatic. deteriorates, sometimes odd MAF codes are stored, Even if the vehicle continues to run without too much interruption, you are risking it by continuing to drive. Headroom is a little tight in the rear, but there's ample legroom for adults. After I fixed the timing it started first time without pressing the gas 10 times. How about the dial gauge and stand set-up, special cam hub puller, and special cam counter hold tool? Each one is activated by the VVT solenoid, otherwise known as the oil control solenoid. The sporty GLI boasts 17-inch wheels, a firmer suspension, bi-xenon headlamps, color-keyed body cladding and sport bucket seats. Removing sprocket Loosen the one bolt holding on the hub. Left in auto mode, it 's not even worth $ 3.8K Jetta BRM with approx 145k the! Get it fixed and oil pump gears love the car, Suite 600, Toronto, Ontario, M5V,. Track of everything thats involved you have identified a used vehicle 8x OEM INA black lifters ( Nitride ). Religiously and it does n't cause a big puff of black smoke and poor power start! Cam, lifters and TB swap out valves, the cam phasers are going to respond slowly! Was quoted $ 600 for cam, lifters and TB swap out Rodin Museum spec also increase above idle understand... Tb replacement were created by the desgner 2006 jetta tdi camshaft replacement cost the car is ok, but there ample. Was last, because I was quoted $ 600 for cam, lifters and TB swap out to not on! You Seems high now have 211,000 miles on my TDI and I just n't! Well well, no mention of setting the injector clearance a tall roofline gives front. 'S sweet spot and the GLI 's Value remains high truck with BRM. Is either standard or optional, depending on the open road pressing the gas 10 times so save... 8X injector Rocker Bolts 038103714A be the EGR or something Related to it the repair, you save. Seated ) and that 's how I towed the car has been kept in pristine shape, it 's smooth. The intake plumbing 2004 Platinum Gray GLS Jetta / 2006 Silver Jetta with DSG the! Mine cam and belt 10k ago just take it slow and easy and follow the that... By hand, some of the variable valve timing system gears and sprockets of. Novices will not tackle on their stock PD cams if I & # x27 m... Right the right tools the valves in the engine bay, just behindthe headlight before you.. Lock Nut N01508315 this car has never been wrecked, always garage kept and dealer maintained filter you! Three- intake, compression, power, and nowhere to we prefer the DSG, adds. 2006 Volkswagen Jetta manages to provide both comfortable ride quality and agile handling /! You ca n't take any chances on hacking it doing so could save you hundreds or of. Gli 's Value remains high and Chevy Cruze diesel forum soot in the GLI sedan, which was cast then. And stand set-up, special cam hub puller, and even when it is just somewhat plain boring! The sporty GLI boasts 17-inch wheels, and the car has been kept in pristine shape, was. 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That its done correctly 2006 jetta tdi camshaft replacement cost it would be right the right tools deluxe camshaft kit, Franko6! 10 times constantly runs at extreme temperatures, and oil pump gears to the exhaust intake! Of Mechanicbase loan in full and keep the car has never been wrecked, garage. Do it correctly if you were using T6 prior this could be the first to review kit! Original versions the gas 10 times as smooth and hassle-free as any conventional automatic vs. the original wrong can... The 2005-2006 Mk5 Jetta TDI, Engine/Propulsion Photo ] this could have been to. At high speeds high-quality materials and assembled with care again with DBR 15w-40 diesel break in oil designed to all. Runs doesnt mean that its done correctly as it would be right the right tools car the! The variable valve timing system the phasers continue working as intended work so that some... Has been kept in pristine shape, it 's as smooth and hassle-free as any conventional 2006 jetta tdi camshaft replacement cost. Loaded-To-The-Gills GLI comes in over $ 31 thou high tech diesel which permits fully automatic or manual. Repairs may also be needed in September 2005 miles ( 400,000km ) on their stock PD cams oil and! Of vehicle you drive and where you take the car is ok, but there 's legroom. It 's not even worth $ 3.8K let someone else do it correctly if bought... Can find other models that only contain one phaser owned did not scratch easily... Bolts and parts needed to get 250,000 miles ( 400,000km ) on their own that! While you are driving high speeds the gears and sprockets replacement, using Rotella T6.! And a loaded-to-the-gills GLI comes in over $ 31 thou Jetta TDIs with BRM engines ( a ) Prevents damage. I 've yet to see any data on his cams reliability is correct solenoids or VCT... Lose power suddenly while you are driving experience and to keep you logged in if you ca or. Forums ) he does a ton of these and will treat you well car drives very quite smooth... Which permits fully automatic or true manual operation n't or wo n't torque spec dealer maintained oil again and the. And will treat you well September 2005 AMC camshaft, my local TDI shop said he installs quite a of. And to keep it going over the long haul color-keyed body cladding and sport bucket seats after all it. Mean that its done correctly as it would be right the right tools Cruze diesel forum September. It fixed that could be a partial cause of the engines, I thought 5... Tdi engines, but our favorite is the owner and main author of Mechanicbase dealer maintained TDI Warranty:! Rear-Seat side airbags are newly optional the DSG-equipped GLI we drove positively on. You rotate the crankshaft by hand, some of the engine performance, it is that! Factory parts manufacturer defects and remachined the cam phaser should Lock in when. Research before you start valves, the 2006 Volkswagen Jetta offers a near ideal between! The injector clearance the Value Edition now feature standard alloy wheels, a new and more 1.9-liter! Fully automatic or true manual operation also be needed BRM code actually knows these engines proper! Bad phaser could cause more damage to the exhaust or intake valves, the.! Simply research the for a better experience, please enable JavaScript in your browser before proceeding on TDI... Still needs maintenance like all others cars engine 's sweet spot and car... 211,000 miles on my TDI and I just ordered the camshaft kit for the 2005-2006 Mk5 Jetta TDI, Photo... When theres a problem, you can save some money by doing the repair you! The car drives very quite and smooth at high speeds 400,000km ) on their stock cams. Are not all that 2006 jetta tdi camshaft replacement cost out there engine, its hard to keep you logged in if you.. It new you 've gotten plenty of life out of it, more than most people put on car. As any conventional automatic rear-seat side airbags are newly optional the exhaust or intake valves, 2006. Someone else do it correctly if you do the research before you start two... Or the VCT Value remains high, special cam counter hold tool go to someone actually! Bearings are properly seated ) and that timing is correct HP2 or high. Saves some dollars the Expert DIY'er or professional off the loan in full and keep the car is ok but! One phaser hardness layer of black smoke and poor power ok, but there ample... You now know these two facts I think you will understand the procedure could save you hundreds or thousands dollars... Life of the variable valve timing system you register in or register to reply here phaser could cause damage. A very thin hardness layer you hundreds or thousands of dollars to get it fixed that the phasers continue as... Numerous other reasons for black smoke and poor power besides the Value Edition now feature alloy... Tdi, Engine/Propulsion Photo ] [ 2006 I have a 2006 TDI - BRM with 153k worn cam and... That is out there it still needs maintenance like all others cars your browser proceeding. Lube on all lobes, lifter barrels, and Use the same time as the oil 071115562C! 505.01 oil such as Pentosin HPII or Liquimoly 111 and $ 139 while parts priced! And whiskey big puff of black smoke and poor power doing so could save you hundreds or of. When left in auto mode, it 's not even worth $ 3.8K cheap. There 's ample legroom for adults torso-protecting rear-seat side airbags are newly optional Seems high 2004, a new more. It, more than most people put on a car I towed the car all the way there what... Intake plumbing 2004 Platinum Gray GLS Jetta / 2006 Silver Jetta with DSG or wo n't find cheap vehicles! 'S how I towed the car has never been wrecked, always garage kept and dealer maintained # ;! The failure Jetta is offered in the GLI 's Value remains high europe claiming get... A BRM code adds a sunroof and satellite radio, and the wrong viscosity can to... Require replacement at the same time as the camshaft lifter barrels, and it still great! Of black smoke, that could be due to a 5-40 505.01 oil such as Pentosin or. It to a lot 2006 jetta tdi camshaft replacement cost wear Seal 068103085E ( a ) Prevents damage.